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Faces of Manufacturing

Ellwood Aluminum employee touts WorkAdvance for life-altering career change in manufacturing

To most people watching, navigating a larger-than-life Caterpillar wheel loader would be intimidating.

 

Add trails just wide enough for the machine and towering piles of aluminum, it would seem a nearly impossible task.

 

Bernard Jones Jr. makes driving the wheel loader look easy.

 

It’s one of his responsibilities he looks forward to performing at Ellwood Aluminum in Hubbard.

 

The company produces large-diameter aluminum ingot and billet, rectangular slab and cast plates.

Taking care of the “work family”

When Jones gets out of the wheel loader and stands near the piled scrap, everything looks scaled to match him.

 

Standing at around 6’8” tall, his enthusiasm for work matches his stature.

Bernard Jones stands with equipment.
Bernard Jones Jr. learned to operate a wheel loader while working at Ellwood Aluminum in Hubbard. For most people, working the wheel loader is intimidating. Jones took the responsibility and embraced it.

The furnace operator began working at Ellwood in March 2022.

 

He learned the basics of the manufacturing industry through WorkAdvance after being recruited through the National Center for Urban Solutions.

 

WorkAdvance prepares inexperienced individuals for entry level positions in advanced manufacturing; positions with MVMC member manufacturers that include career growth opportunities. NCUS is a community grassroots recruiting partner of MVMC.

 

“Going through the training to work at Ellwood, it was very helpful,” Jones said, adding he was transitioning from another job.

 

At Ellwood, everyone has to be responsible and it’s taught in the training, he said.

 

Safety is among the largest responsibilities stressed, Jones said.

 

“When you’re responsible for others along with yourself, that makes it along the lines of a family rather than just an employee.”

 

Training is an important component of working at Ellwood.

 

“With the type of work we’re dealing with, we have to have that extensive training,” said Hank Stull, HR manager.

Don’t think twice about WorkAdvance

Jones, Stull and Steve Page, general manager at Ellwood, have advice for anyone thinking about completing the WorkAdvance program.

 

In two words: Do it.

 

“The more education you have coming into this field itself, the better. Listen to what you’re learning,” Jones said. “Any type of work advancement lets you be better than you were before.”

Bernard Jones Jr. stands in front of scrap aluminum.
Enrolling in WorkAdvance has provided Bernard Jones Jr. an opportunity to learn the basics of manufacturing.

 

Folks interested should be willing to learn, ready to work, Stull added.

 

WorkAdvance helps people “understand what’s needed to succeed in manufacturing,” said Page.

 

“It’s a great way to get hands-on experience but also decide which aspect of the industry – or if at all – is the right fit,” Page added.

 

Jones offered a bit more guidance: “Just be patient.”

 

When Jones isn’t working as a furnace operator, he’s a motivational speaker and works on a nonprofit he’s putting together: Rehabilitation to Revitalization.

 

Its focus is to bring individuals who were incarcerated to get together and help clean Youngstown.

 

From his nonprofit to his work at Ellwood, a common theme for Jones is sharing knowledge.

 

“You have to have a passion for what you’re doing and respect the energy being passed on,” sharing what you’ve learned with those around you, Jones said.

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Media Coverage

Study: Traditional four-year degree losing steam among teens

More than half of teenagers are open to alternatives to a traditional college degree to prepare them for a career.

 

According to a 2021 survey by ECMC Group, just 48 percent of high school students are considering a four-year degree. That number is down from 71 percent from May 2020.

 

More than half of those surveyed feel they can achieve success in three years or fewer of education, including through apprenticeships.

 

Among the “quicker pathways to careers” they view as most appealing: trade skills and on-the-job training.

 

What can that mean for manufacturing?

A new phase in manufacturing

 

Alex Hertzer, MVMC assistant director, said the timing of the survey’s findings is great news for Mahoning Valley manufacturers. To capitalize on the opportunity, he said we must acknowledge and defeat the still-lingering stigmas of industry along with a misconception of how to approach growing the talent pipeline.

 

“We need to promote to job seekers that we’re in a new era in manufacturing,” Hertzer said.

 

Employee works machine at Extrudex.
Hunter Wess began his career in manufacturing through WorkAdvance, a program teaching him the basics of the industry.

That new era includes more technology, automation, safety, clean and bright facilities, and real career paths.

 

It’s finding a way to relate the new industry shifts to Gen Z and future generations, Hertzer said.

 

“As a high school senior, some information might come from influencers.”

 

Using local influencers is a way to show teens “manufacturing is enticing. There are benefits, good pay and the biggest thing right now: culture.”

 

Job seekers want to have that life-work balance, Hertzer said.

 

It’s important that job seekers see a logo or hear a manufacturing company name and immediately associate it with a positive culture, he added.

 

Hertzer said to reach Gen Z to dispel old ideas about manufacturing, the approach of explaining is key.

 

“It’s about rebranding manufacturing as an opportunity. It’s not just an option.”

 

Hertzer said collectively we need to convey a consistently positive message about today’s manufacturing careers.

 

“Let people know yes, you’re going to work hard and sweat, but you’re going to feel you’re part of a family, you’ll have great benefits, your supervisors are there to help you. You’ll have a career path and will grow,” Hertzer said.

Learning while earning

 

Providing opportunities for Gen Z to start making money right as they graduate can be crucial, Hertzer said.

 

Apprenticeships give people a feel for what work needs to be done, and it allows apprentices to mesh with seasoned employees while learning on-the-job.

 

In the survey, 65 percent said they felt skills should be learned in a lab setting or somewhere hands-on. Another 53 percent would opt to gain skills in apprenticeship-type experiences.

 

Locally that can be done through programs like WorkAdvance and registered pre-apprenticeships and apprenticeships.

 

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Faces of Manufacturing

WorkAdvance teaches Hubbard man skills needed to succeed in manufacturing

At 18 years old, Hunter Wess is already saving for a house.

 

That’s not all the fiscal responsibility he has.

 

“I just opened a retirement fund, too. When I’m 19, I’ll get a 401k.”

 

These benefits were made possible through WorkAdvance.

Taking advantage of WorkAdvance

 

Wess was able to set up his future right out of high school taking a job at Extrudex Aluminum in North Jackson.

 

Helping him gain a range of skills to prepare for the opportunity was WorkAdvance.

Hunter Wess applies what his peers at Extrudex Aluminum in North Jackson teach him about running a press. He was hired in after graduation when he completed the WorkAdvance program.

 

Offered through MVMC, those enrolled learn the basics of manufacturing while earning a stipend over a six-week period.

 

The course was offered while Wess, 18, was a senior at MVMC education partner, Trumbull Career and Technical Center.

 

“I went through the classes to get manufacturing certificates,” he said.

 

Through a partnership with Goodwill Industries, Wess also earned customer service credentials.

 

“They helped us with practicing what to do in interviews,” Wess said.

 

Right after graduation, he was hired to work on the saw, stacking aluminum extrusions. He learned how to use the crane and stretchers so he can straighten the extrusion as it comes out of the press.

 

Now, “I’m learning how to run the extrusion press.”

 

Prior to enrolling in WorkAdvance, Wess didn’t know what was involved in manufacturing. “I had no idea about plants like Extrudex and how they run.”

 

Originally, he went to TCTC for the construction track, specifically to build house frames.

 

Now that he has an understanding of manufacturing, he’s happy he can do what he enjoys and get paid for it.

 

“I’ve always had a fascination with seeing machines, figuring out how they work. Now I work with these giant industrial machines and I run them.”

Having that work-life balance

 

Throughout high school, Wess worked in fast-food.

 

That meant scarce wages, unpredictable schedules and no health insurance.

 

Working at Extrudex, Wess works two 12-hour shifts, then is off for two days. “I get a lot of days off to do whatever I want.” There is also plenty of opportunity to work overtime, he said.

 

It was through WorkAdvance that he was able to have stability at a young age.

 

Mostly online, he said it was worth the time and energy. “I ended up learning a lot more than I thought I would.”

 

Most of what he learned through the program he was able to apply directly to his job at Extrudex.

 

“There was some stuff I thought I would never use, but I came here and thought, ‘Oh, now it makes sense.’”

At 18 years old, Hunter Wess of Hubbard is already saving for a house. He also has started investing in retirement, due to starting a career in manufacturing straight out of high school.

 

Going through WorkAdvance, Wess was able to learn certain skills faster at Extrudex because he already had an idea of what to expect, he said.

 

For example, there was an entire section on cranes, which came in handy. “I already knew how to do all of the safety and run the cranes.”

Teamwork

 

As Wess has worked at Extrudex, he has picked up what his peers do, and they have helped teach him how to use machinery.

 

“I learned how to run the saw as I stood and watched them,” he said. Eventually, he learned all the different commands on the keyboard, and he’s built his skills from there.

 

As he learns new skills, Wess is able to work other jobs at Extrudex.

 

“If the saw operator’s not able to come in, I can do it.”

 

The ability to learn a swatch of skills is an all-hands-on-deck approach at Extrudex, Wess said. There’s also a team-oriented atmosphere with the company.

 

He works with the same people, so he’s gotten to know them. Sometimes they’ll hang out.

 

“Everyone helps each other.” Whenever someone can’t make it to work, everyone pitches in and shuffles jobs for the day if needed to keep operations smooth, Wess said.

Go for it

 

Now that he has been learning the ropes of manufacturing, Wess said he sees himself doing his line of work for a long time.

 

Anyone looking for a first-time job or a career change should consider manufacturing, he said.

 

“The best thing you can do is research” when job searching.

 

For manufacturing, “you don’t need a whole lot of external training to come here. They have entry-level positions and as you learn, you move up,” Wess said.

 

“It’s definitely worth it.”

 

When he’s not working, Wess spends time with friends, camping and working in the man cave – his shed.

 

Categories
Faces of Manufacturing

Faces of Manufacturing: David Dellick, General Extrusions

Press operator David Dellick has been with family-owned aluminum extruder, General Extrusions of Boardman for more than 6 years. After getting his start in manufacturing at a local lamination factory, David started at General Extrusions as a helper on afternoons.

As a testament to the opportunity for quick advancement at General Extrusions, David began working his way up within the company.

He moved to a press operator on midnights where he followed his personal philosophy, “Be better than the person you were yesterday.”

David Dellick
Youngstown-area native David Dellick has found a home in manufacturing at General Extrusions, providing a solid living, excellent benefits and flexibility to be a great parent.

Following that driving force, and enabled by a series of retirements creating the openings that allowed him to work his way up the seniority ladder, David became a supervisor on midnights. To most, this would seem a quick and impressive career trajectory, but to David, it’s remarkably unremarkable.

“Just show up, work hard, and show initiative to learn, retain the knowledge, and better yourself,” he said matter-of-factly.

Work-Life Balance

As a husband and father with three young children, David’s home life required a move to day shift, a move that his employer accommodated.

“I was going to sleep as soon as I got off work, getting up at 2 o’clock and going to pick up the kids from school and daycare only to leave for work as soon as my wife got home,” David said.

Modernized Manufacturing

The three-shift union shop at General Extrusions has been in business for more than 60 years and as manufacturing in the Mahoning Valley continues to grow, they are looking toward the future. David explained this is not the manufacturing of the past.

exterior building shot General Extrusions
General Extrusions is among many Mahoning Valley manufacturers who are currently hiring. Visit workadvanceohpenn.org for details.

“You can wear decent clothes to work and go home mostly clean,” he laughed.

David cited some of the obvious benefits of the job such as full-time employment with competitive wages, yearly raises, overtime and opportunity for advancement, 401K, healthcare, dental, vision, and paid vacation. He also highlighted some less obvious job perks.

At General Extrusions, David has made what he calls “life-long friends” and been able to maintain a successful work-life balance allowing him to build his life as he makes a living.

Now Hiring

General Extrusions is now searching for up to 12 production workers. Hourly wages start at $12.28 and increase to $14.49 after 60 days. Interested candidates should visit www.workadvanceohpenn.org and register for an information session to learn more about the openings.